Having to remove, and replace the bearing perhaps several times to get the shimming correct tells me that the services of a machine shop are need to properly make an accurate puller. Can you use heat to remove a flywheel? Now turn the screw handle inward to contact the end of the crankshaft. Dont use a hammer could damage the crank. while prying hit the socket with big hammer, it should pop loose, never ever, never ever … After cutting of all the required parts, make a slot on both the jaws and 2.5" metal piece (head of the bearing puller), as shown in the image. Thanks to all who have offered help and advice, my " Heath Robinson" efforts at fabricating a puller without benefit of machine tools are suspect. Now you can install the magneto back onto the crank. now i remember i just took the lock bolt to the auto parts store and matched the threads. If the first hit doesn't loosen it, tighten the bolt more and give it one more hit. If no puller is. I'm thinking you have the electric start model so puller is a 10x1.25 thread with an extended nose. Posts. Be sure to back off the pullers' center screw when mounting puller. And flywheel puller magneto enabling you to remove and replace the worn out pulley in the original vehicle without damage or damage. I went looking for a pic of one, for guidance in improvisation, but no dice. Do not get carried away and get it red hot or anything but get it hot enough you can't touch it. The images below explain that you need to magneto removal tool for the H2, but the correct protector you need to buy . . Remove the nut and lift off the flywheel. Flywheel magneto, used for atv dirt bike, pit bikes. Next, strike the center of the screw with the hammer. How to Remove a Mercury Flywheel. Unlatch the clips that are used to secure the cover and take the cover off the motor. take the puller and thread your three screws into . i had a two arm puller on it and it seemed like it was taking a little too much to . If the flywheel wont budge after striking it a few times with a hammer, it's time to break out the big guns-the propane torch. yes, a fly-wheel puller would be best unless some knows another method of removing it, the backing plate on theses engines will make it difficult to remove the fly-wheel and breaks easy, an idear is to modify the common pully puller used for automotive applications and lightly rapping the side of the fly-wheel to vibrate loose, What I did was heat the end of the crankshaft to around 450 degrees, with oxy-acetylene and a rosebud, and quenched it with penetrating oil I had put in the freezer overnight. Replied by MarkT on topic AT-1 Armature Removal. It makes things go a lot smoother. There might be a piece that fits onto the crankshaft extension so that the puller bolt does not bear directly against the crank extension. Dismantle the spark plug and inspect it. A heat gun to warm the rotor hub and expand it might help if needed. Then take your hammer and hit the stem of the puller. First, you must re-install the crankshaft keyway. in this video,see how i removed motorcycle flywheel without using a puller Flywheel Stator Magneto Puller Removal Extractor Tool for Yamaha Pitbike 50cc-160cc. Remove the nut completely. Requires 19mm wrench or socket Tool height: 57mm without the threaded bolt Threaded Internal: 27mm Threaded External: 26mm This tool is a must have for the pulling of the . I was wondering if it is possible to remove the flywheel with a two-arm puller. How do I stop my flywheel from . How do I stop my flywheel from . What are the steps to removing the flywheel? Finally a good whack with the hammer on the bolt of the . The best way to remove a flywheel is to use a torque wrench set to 50 ft-lbs. Flywheel magneto, good workmanship, can perfectly fit your model. Get it as soon as Fri, Jun 3. . 4.5 out of 5 stars 53. Go down to the auto parts store, buy some breaking oil, soak the crank end where it comes through the flywheel. Sep 16, 2020. leave a little space between the bottom of the nutt and top of the flywheel, drop a socket over the nutt make sure the socket bottoms out on the nutt and does not touch the flywheel either . Now, drill holes on metal pieces, make a thread of ¼ BSW in all holes by using of ¼ tape set, as shown in the image. A gear puller will work here if you can manage to hook it under the mag, otherwise, check for threaded holes in the mag that you can use to hook a puller to, sometimes a steering wheel puller is better than a standard gear puller. Hey guys, I need to remove the right side crank case, but don't have the puller, P/N 644-365. Remove the nut and washer holding the flywheel. This video shows how to disassemble left crankcase cover and Flywheel or Magneto. As mentioned , it really came off with a bang and came flying. Lift up on the flywheel and tap sharply down on the nut with a wood or plastic mallet (or use a block of wood and a hammer. Do I need a puller? If you treat it well, it will last 50 years or more. For the PTO hub, remove the 6 bolts, then use a puller. i've taken off all the bolts I can see (allon, and the flywheel retaining nut). Once thats done stick the magnet to a heavy piece of steel (1/4 inch plus) this keeps it from loosing its charge. This is a tutorial on how to easily remove a flywheel without damaging the flywhee. When you remove the nut, you'll need to remove the flywheel with a gear puller, like a harmonic type puller. Flywheel Removal. Read more. However, with them, and on a K . If you've got no other choice buy to use that cheesy puller, put a good quality c-clamp (I prefer to use cant-twist type myself), on the outside of the arms that reach behind the flywheel and grab it. Put one either side of the flywheel and find something to lever off (i used the crankcase when i did it on my derbi). 05 Rhino 660, 100.5 mm piston same compression, HotCam, Stock Muffler with Tip, 25" Grime Reapers, 14g rollers, UTVcrap Sheave, Orange Secondary Spring, UNI Filter w/ billet . Just warm it around the center. Cta Tools Glow Plug Tip Puller Kit - Universal Many Applications. the "puller" is just a longer bolt. This will keep the flywheel from shooting off later. Loosen the flywheel nut by using an impact wrench. There are two component parts to the ends of the crankshaft. Messages. For motorcycle engine 100cc to 110c or similar to this type of engine.Subsc. 5.0 out of 5 stars Great tool! put a bungie cord in one of the spark plug holes and turn the crank till the piston squeases on the cord. #2. If there is a hole after removing the mag bolt, you have an inny. You have to order that separate and it is part number 0444-248. Replied by RT325 on topic 1975 DT125B Magneto Rotor Removal. Replied by RT325 on topic 1975 DT125B Magneto Rotor Removal. Orange Cycle Parts Magneto Flywheel Puller for Honda by Motion Pro 08-0026 Replaces # 07933-0010000 . When all else fails, heating the flywheel can often do the trick. An easy way to remove The flywheel on Kawasaki atvs and 3 wheelers without a specialty puller. The puller is a new design with a small hole in the center that allows the user to remove the plug in the power tool. Also drill a hole on centre of the 2.5" metal piece (head of the bearing puller . yes a puller is the best way:thumbsup: The most expensive item on your Husqvarna is the ignition. Use penetrating oil to soak the impulse hub and a small puller to get it off. These will be to mount a puller to. I learned this trick from watching a video an lawnmowers from the davidsfarm youtube channel. Tighten the handle down then strike the handle arm with a hammer for extra pressure on the screw. Loosen the flywheel nut by using an impact wrench. Motion Pro Magneto Flywheel Puller, 16mm x 1.5 Left-Hand - BikeBandit.com . once this is done take your wrench and break the bolt loose, do not remove it. Only show this user. To do this, you must somehow prevent the flywheel from turning while you are trying to remove the nut. 10mm bit is 87mm long. I think the nose bit bottoms out in the hole so the 100mm bit doesn't contact the end of the taper. If your nut is on that tight, chances are that the flywheel is just as bad. There will usually be 3 small screw holes spaced evenly around the top of the flywheel. first loosen and unthread the lock bolt. Nose bit is 31mm long & 5.5mm diameter. When installing a new electrical module on the engine, the magneto gap must be adjusted. I didn't want to score the flywhee so I didn't use the chain wrench. How to Remove a Mercury Flywheel Unlatch the clips that are used to secure the cover and take the cover off the motor. Have you removed the ratchet nut, it has standard right hand thread. go to an auto store get a universal flywheel puller (10- 15 bucks) take a large rachet w/ breaker bar if needed if you dont have air tools. ; 100% Brand New &High Quliaty ; M35x1.5mm Magneto Rotor Flywheel Puller.35mm diameter by1.5 right hand thread pitch ; Fitment: M35x1.5mm Magneto Rotor Flywheel Puller For Kawasaki KFX700 Brute Force 650 KVF650 ATV For Kawasaki Brute Force 750 & Teryx 750 2008 And Newer /Removes Kawasaki Rotor/Flywheel 21007-0111 And 21007-0158 put a 2 inch long bolt in and you have your puller. FLYPIG 24mm&27mm Flywheel Stator Magneto Puller Fit GY6 50 125 150cc ATC70 ATC90 ATC185 TRX 250R CR80 CR85 Yamaha YFS200 Blaster 200 Kawasaki Suzuki Flywheel Removal Stator Puller Repair . A dry candle with a slight brown tint of the electrodes can be considered serviceable. A simple hammer will do for impacting the end of the puller with one or 2 sharp raps (not a heavy blow, a sharp rap. For an alternative method, you can also use the rear axle bolt to fit into the larger thread instead of. On the counter balancer you need to look at the service manual its kinda tricky, theres dots on the balancer gear and the flywheel gear they . The PTO hub and the flywheel with the magneto armature plate. Thanks. Magneto puller for repair and replacement. Insert two bolts into the threaded holes on top of the flywheel. You may also need a puller for the slip ring if it is stuck. Tap on the end of your puller a couple times, and it will pop off.. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! Make sure you use a flywheel/pulley puller. Insert two bolts into the threaded holes on top of the flywheel. Had the same problem within the past month. Then I threaded the puller onto the flywheel, tightened the bolt as tight as I felt I could get it without stripping threads and struck the bolt with a small sledge hammer. Aug 14, 2010. Set it in the groove in the crank and lightly tap it into place making sure it is evenly tapped on both ends of the keyway. There are several ways to do this as well. If there is a hole after removing the mag bolt, you have an inny. So out came the compressor and impact wrench! 6,380. get 2 flathead screwdrivers. The magneto removal set looks like part number 0444-254. remember you are hammering the crankshaft bearings) . 85. Tighten the center screw REALLY tight then firmly strike the center of the puller screw with a medium size hammer. Will work on any atv with a starter clutch bolted to the back . Basicly the first thing to do is take the cap and magnet off. I removed the 17mm nut, then behind that is another threaded piece, that looks like you could get a socket on it, i have seen the special flywheel removal tool, does that work by pulling only, or is it loosening that threaded piece. First, there is a nut on the flywheel which must be removed. i usually put the nutt back on, but not screw it all the way down. 13,262. then whilst attempting to pull it off, tapping the end of the crankshaft. the lower hollow nut portion that threads into the crankcase is the correct thread for the ID thread of the fibre gear.You will have to cut the head bolt part off and thread the plain hole of the hollow nut- 7/16 anything will work. dont make the tool. You may find techniques described on the internet for removing the inner race without any special tools. Having to remove, and replace the bearing perhaps several times to get the shimming correct tells me that the services of a machine shop are need to properly make an accurate puller. `10x1.25 pitch. 1963 YG1-T, 1965 MG1-T, Allstate 250, 1970 CT1b, 1971 R5, 1973 AT3MX, 1974 TS400L, 1975 RD350, 1976 DT175C, 1976 Husqvarna 250CR, 1981 DT175G, 1988 DT50, 1990 "Super" DT50, 1991 RT180, 2017 XT250. After a short time, it should pop loose. The best way to remove a flywheel is to use a torque wrench set to 50 ft-lbs. Can you use heat to remove a flywheel? The armature is a wire coil that forms part of the generator/starter. 4) a torque . The PTO is threaded and the mag and flywheel are bolted on by a nut. available the manual states that the flywheel should be "grasped firmly and. Chinese ATV Flywheel Puller This specialty tool will make removal of those flywheels fast and easy! #3. How to Remove a Mercury Flywheel Unlatch the clips that are used to secure the cover and take the cover off the motor. Nick. For all Lucas magnetos, and for some other makes too, you will need a puller for removing the inner race of the bearing next to the slip ring. Posted November 18, 2009. #2. with a mallet or lead hammer". You are not off track. Armature removal. Ian, The JAP 2A manual I have describes undoing the bolt to remove the starter. 2) a puller to correctly remove flywheel. In a pinch, you can also put rope into spark plug hole and turn the motor over into it. I've got the flywheel puller and going through my repair manual I'm not seeing how to reinstall the flywheel. Details: Total length: 87mm/3.42" Thread diameter: 27 mm/1.06" Color: As the picture shown Used to remove flywheel (magneto) from the crankshaft Features: This is a reversible flywheel removal tool for use with a number of different types of flywheel Remove Pitbike flywheels that cover the stator with ease and without damage with this purpose made tool Simply remove the centre nut on the . Feb 24, 2002. The big bolt in the center of the puller pushes against the crankshaft extension and pops the assembly off. The flywheel is on a tapered shaft so it will loosen upwards. Loosen the flywheel nut by using an impact wrench. #2 The magnet rotor shaft is tapered with a woodruff key in it. Now screw the puller into the flywheel as far as it will easily go. Tighten the puller and wait for the "pop". There have been a lot of older bike strip threads started recently so I thought I would post about the old skool armature removal. Loosen the Flywheel nut till the end of the nut lines up with the end of the crank. Reactions: To remove the flywheel, there are several techniques. Locate the flywheel cover in the motor and remove it to expose the flywheel. Impact drivers work well for this, or you can use a penny into some meshing gears as well. at least from what i recall. 2,519 Location: SLC you'll need a way to block the motor from spinning to rotate the bolt. The Puller Kit Services Limited Clearances That Makes It Easier To Access Glow Plugs Closest To The Firewall. SabrToothSqrl. Don't lose the metal key that aligns the flywheel in the correct position. I just used the harbor freight one. Using a good puller (instead of a cheap universal puller) was a must for me and even then I had to use of PB Blaster (liquid wrench) and light heat. Once thats done take the cover off the points and remove the bolt in the center and take them out. This tool is another one of those must have tools if you are a small engine mechanic working on the Chinese brands of ATVs. Oct 19, 2014. some of the Yamaha's used a 1.5 pitch on the armature puller threads. Several days of penetrating oil and banging the puller didn't work. Make sure this fits by entering your model number. The optimal distance between the flywheel and the ignition coil is 0.2-0.4 mm for most chainsaws. Magneto puller can easily remove the deceleration plates and clutch plates without damaging your motorcycle. Have any of you fellas conquered this mountain before? Sometimes you need to remove a chainsaw flywheel without the proper tools. Helpful. Can someone tell me how to reinstall the flywheel? 2.2.3. Report abuse. The Glow Plug Tip Puller Includes A Tap, Drill Bit, And Extractor Holders That Are Fitted To The Body Of The Original Plug And Slides In For The Perfect Setting. thread the "puller" into the flywheel/magneto and the "puller" will push the flywheel/magneto off as it bottoms on the crank. Locate the flywheel cover in the motor and remove it to expose the flywheel. Thought I was going to either break the flywheel or the puller. Re: Out of Tricks, very stuck flywheel. Have the puller bolts even, OR if shoulder type bolts, tightened down to their collar. If the flywheel wont budge after striking it a few times with a hammer, it's time to break out the big guns-the propane torch. Tighten the center puller spindle dow as much as possible. You thread the puller onto those threads, securing the body of the puller to the flywheel. I'm thinking you have the electric start model so puller is a 10x1.25 thread with an extended nose. Pull a pretty good load on the screw, and get a torch and start heating it up. Nose bit is 31mm long & 5.5mm diameter. 2.2.2. I used a big hydrolic press, support the case and just press the crank out, same thing on the way back in, just make sure it goes in straight and in all the way. Jul 25, 2008. $12.85 $ 12. Sometimes just have to let the oil soak a while and it will pop off with the puller. You can: use a piston stop; do the rope trick Repeat the tightening and one hit until it pops. a) remove the grease from the outer surfaces of the assembly units and parts with a rag soaked in gasoline and wipe it dry; b) rinse the candle in gasoline, dry it and wrap it in the candle hole in the cylinder. When it wants to come off, it'll pop off. 1) a tool to hold flywheel while you loosen or tighten nut. Re: removing A10 magneto advice. Get the bolt very tight, then hit the head once with a good sized hammer--3# or so. Flywheel Stator Magneto Puller Removal Extractor Tool for Yamaha Pitbike 50cc-160cc. Apply gentle pressure on each screwdriver and get a mate to VERY lightly tap the flywheel with a hammer. The flywheel can sometimes be stubborn, it takes technique not force to remove, Mercury Service Tools are nice but, there are work arounds, I assume the magneto is a Repco/Phelon Model 514 C (stamped on top of flywheel an magneto plate) Coils are hard to come by, but, OMC coils can be adapted. Line up the slot in the center of the magneto and push it onto the crank as far as possible. I think the nose bit bottoms out in the hole so the 100mm bit doesn't contact the end of the taper. Ended up heating the shaft with a torch. Wouldn't get creative unless you need to. Remove the nut and washer holding the flywheel on the crankshaft. The bolt type puller is the only recommended way to remove the flywheel without damaging anything. Go to Auto Zone or any auto parts store, purchase a puller for about a dozen bucks; purchase (3) bolts (M8 x 35mm x 1.25) that will fit into the three holes on the flywheel through the puller (turn them not more than seven turns/not full turns, just six turns of the wrist) crank the puller and vola, the flywheel will come off . `10x1.25 pitch. For the flywheel, remove the magneto, then use a puller on the flywheel. Insert two bolts into the threaded holes on top of the flywheel. pulley, then drawing off the flywheel with a puller. 10mm bit is 87mm long. Feb 9, 2014. Generally you need 4 items-. Worked very well did the job without being expensive! During re-preservation, oil, gasoline and dirt are not allowed to enter the high-voltage ignition wire and fan. Screw the puller collar fully into the flywheel. A gear puller will work here if you can manage to hook it under the mag, otherwise, check for threaded holes in the mag that you can use to hook a puller to, sometimes a steering wheel puller is better than a standard gear puller. When all else fails, heating the flywheel can often do the trick. Flywheel magneto's puller is made of high quality metal material, durable and wearresistant. In the meantime, the puller is a powerful tool to lift and pull the flywheel. The part is generally held in place as a press fit on the end of the crankshaft and has a woodruff key to stop it spinning. Lightened flywheels are bad times lol. Locate the flywheel cover in the motor and remove it to expose the flywheel. Not a good idea to apply heat (flame) to the flywheel. Reviewed in the United States on . This comes with a crank protector, but it is not the right one for the H2 1000 motor. The puller shown below is one that I made that is somewhat universal for these size of motors as the 3 bolt holes are slotted to accommodate different hole patterns. Thanks to all who have offered help and advice, my " Heath Robinson" efforts at fabricating a puller without benefit of machine tools are suspect. 3) the correct size, 6 point, metric socket to use on nut, 25mm or whatever is correct. Well-Known Member.
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